EO Sterilizer Control Systems

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Innovative Ethylene Oxide (EO) Sterilizer Control System

Vacudyne’s next-generation control system is designed with user efficiency, safety, and reliability in mind.

Regulating ethylene oxide (EO) exposures related to tools, devices, and equipment is critical for sterilization, and having the right control system in place ensures optimal results.

With an extremely user-friendly Windows-based graphical interface, intuitive drop-down menus, and nearly 60 years of sterilization experience, Vacudyne raises the bar for ease of use and operational efficiency. Our EO control system enables you to monitor and adjust sterilization parameters between batches while keeping your team informed in real time.

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The Value of Sterilization Automation Software and Controls

Vacudyne technology helps you operate in the industrial field without guesswork. Producing original components, devices, and tools for machines demands accuracy and consistency. Our sterilization control system is excellent for reporting and process monitoring procedures.

Depending on user configurations, you can view sterilization trends and graphs for proactive recordkeeping. Set up custom alarms and notifications for certain conditions, such as when changes between cycles are detected or temperatures rise above a specific threshold. Other metrics you can record include time of test, chamber temperature, chamber pressure, chamber humidity, and ethylene oxide weight.

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Product Details

Cycle Building

  • Flexible cycle development through renaming and editing cycles, reducing programming time
  • Extremely user-friendly Windows-based interface
  • Drop-down, menu-driven screens for flexible and efficient cycle development
  • Rules-based control prevents phases from being selected out of sequence
  • Internal LEL calculations help prevent the creation of unsafe cycles

Reporting

  • Sterilization process data and graphical displays
  • Summary validation reports to support parametric release
  • Custom-designed reports to meet customer specifications
  • Detailed cycle reports showing:

    • Cycle Parameters

    • Alarms and messages
  • Optional reports for: 
    • Cycle-to-cycle comparison
    • Product temperature

Process Monitoring

  • The status of each Phase is monitored through the HMI with relevant data displayed on screen, for example: chamber pressure, chamber humidity, chamber gas concentration
  • System messages and alarms are tracked and displayed
  • Users can review (“look back”) data from previous phases

Features and Benefits:

  • User Friendly
  • Powerful Report Package
  • Flexible custom cycle development capability
  • Multi Level Password Controlled Security
  • Ease of Retrofitting with Older Systems
  • Complete validation package
  • 21 CFR part 11 Compliant
  • Backed by over 55 years of experience

Optional features include:

  • Customized verification checklists and reports
  • Centralized process data server for systems with multiple sterilizers
  • Product temperature monitoring and recording
  • Proportional flow control for EO, nitrogen, air, humidity and evacuations
  • Secondary analog process data reporting for parametric release
  • Fully automatic EO drum switching during cycles

Available for both new installations and as a retrofit to replace existing Antares controls or other control systems.

Control Hardware

  • Allen-Bradley CompactLogix® PLC
  • Windows based PC with AVENA InTouch HMI and Microsoft SQL database

Advantages of Our EO Sterilizer Controls

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Advantages of Our EO Sterilizer Controls

We pride ourselves on developing user-friendly and customizable ethylene oxide control systems for industrial companies of all sizes. Besides offering thorough EO sterilizer controls, Vacudyne incorporates technology that is 21 CFR Part 11 compliant and password-protected. Only authorized personnel may review sterilization data.

Retrofit your existing system or add an entirely new ethylene oxide sterilizer to your facility, knowing you have the technology needed for oversight. Additionally, you can configure automatic EO drum switching throughout treatment cycles to save your team time and effort.

Make the Right Choice for EO Sterilizer Controls

Vacudyne has been working with industrial teams since 1957. Our experts are passionate about fabricating custom and standard solutions for sterilizers available in our catalog. We also focus on oil purification, vacuum chambers, and fumigation technology, making us a one-stop solution for complex projects. Count on our team with decades of experience for sterilizer control recommendations that apply to manufacturing, utility installations, and medical tools.

We keep innovation and attention to detail at our core. Choose a trusted company that delivers practical solutions in over 60 different countries for convenience and peace of mind. At your request, we offer training opportunities on EO sterilizer control systems for an extra fee. Vacudyne professionals give you an in-depth tutorial about how our equipment and software work for fewer hurdles down the line.

Talk with our Experts Today

Are you interested in learning more about sterilizer control systems? Vacudyne representatives are here to assist you. Please dial 708-607-9670 for more about our offerings.

 

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